RJ-1500-0

Case Number: 
RJ-1500-0
Period: 
1999-05-10 - 2003-01-17
Issued: 
Thu, 2005-08-25
Affected: 
80995
Component: 
automatic transmission

For the coil of the solenoid valve that controls hydraulic pressure inside the automatic transmission, on certain vehicles, it may become disfigured due to improper method of tensioning, and consequently, it may become disconnected as a result of repeated stress created by heat expansion and contraction that is caused by temperature variation of the automatic transmission. If the coil becomes disconnected, the hydraulic pressure will not be adequately controlled, which may cause clutch slippage and/or gear shifting failure, and in the worst case, the vehicle could stall, or move forward even when the gear is in neutral position. The same kind of problem was submitted in RJ-1148-1 on 8th July 2004, but that recall did not cover the period in which the problem existed but was not acknowledged at the time of submission. This RJ-1500-0 is submitted to recall the vehicles that were not included in RJ-1148-1.

Correction: 

The serial number of the automatic transmission should be checked, and if it is the one to be recalled, the conduction of the solenoid valve should be inspected. If a problem is found in the inspection, the automatic transmission assembly should be replaced with the one with a non-defective solenoid valve, otherwise, the solenoid valve should be replaced with a non-defective item.

Identification: 

white paint around the centre of the left side of the automatic transmission oil pan

Affected Vehicle(s)
Vehicle: Mazda Bongo Friendee type GF-SGEW, GH-SGEW
Manufactured: 01/09/1999..17/01/2003
Affected: 11854
VIN/Eng #: SGEW-400001..SGEW-601297
Vehicle: Mazda Bongo Friendee type KH-SGLW
Manufactured: 19/10/1999..17/01/2003
Affected: 1724
VIN/Eng #: SGLW-400001..SGLW-500352
Vehicle: Mazda Bongo Friendee type KH-SGLR
Manufactured: 19/10/1999..26/12/2002
Affected: 2415
VIN/Eng #: SGLR-400002..SGLR-500649
Vehicle: Mazda Bongo Friendee type GF-SGE3, GH-SGE3
Manufactured: 01/09/1999..16/01/2003
Affected: 523
VIN/Eng #: SGE3-300001..SGE3-500050
Vehicle: Mazda Bongo Friendee type GF-SG5W
Manufactured: 01/09/1999..28/08/2002
Affected: 5328
VIN/Eng #: SG5W-400002..SG5W-502144
Vehicle: Mazda Bongo Friendee type KH-SGL3
Manufactured: 19/10/1999..28/11/2002
Affected: 165
VIN/Eng #: SGL3-400001..SGL3-500045
Vehicle: Mazda Bongo Friendee type KH-SGL5
Manufactured: 18/10/1999..15/01/2003
Affected: 824
VIN/Eng #: SGL5-400003..SGL5-500208
Vehicle: Mazda Bongo type GC-SK82V, GE-SK82V, TC-SK82V
Manufactured: 20/05/1999..17/01/2003
Affected: 7040
VIN/Eng #: SK82V-100011..SK82V-301897
Vehicle: Mazda Bongo type GC-SK82M, GE-SK82M, TC-SK82M
Manufactured: 20/05/1999..16/01/2003
Affected: 1037
VIN/Eng #: SK82M-100007..SK82M-300329
Vehicle: Mazda Bongo type KF-SK22V, KG-SK22V, KJ-SK22V
Manufactured: 20/05/1999..17/01/2003
Affected: 4283
VIN/Eng #: SK22V-100015..SK22V-300944
Vehicle: Mazda Bongo type KG-SK22M
Manufactured: 06/07/1999..16/01/2003
Affected: 952
VIN/Eng #: SK22M-100010..SK22M-300457
Vehicle: Mazda Bongo type GC-SK82T, TC-SK82T
Manufactured: 11/05/1999..17/01/2003
Affected: 1706
VIN/Eng #: SK82T-100008..SK82T-301453
Vehicle: Mazda Bongo type TC-SK82L
Manufactured: 02/08/2002..16/01/2003
Affected: 29
VIN/Eng #: SK82L-300006..SK82L-300242
Vehicle: Mazda Bongo type KF-SK22T, KJ-SK22T
Manufactured: 11/05/1999..15/01/2003
Affected: 974
VIN/Eng #: SK22T-100012..SK22T-300803
Vehicle: Mazda Bongo type KF-SK22L, KJ-SK22L
Manufactured: 10/05/1999..15/01/2003
Affected: 127
VIN/Eng #: SK22L-100011..SK22L-300196
Vehicle: Mazda Bongo Brawny type GE-SKE6V, TC-SKE6V
Manufactured: 22/06/1999..17/01/2003
Affected: 1188
VIN/Eng #: SKE6V-100007..SKE6V-300407
Vehicle: Mazda Bongo Brawny type KG-SK54V
Manufactured: 10/07/1999..16/01/2003
Affected: 271
VIN/Eng #: SK54V-100027..SK54V-300055
Vehicle: Mazda Bongo Brawny type KG-SK56V
Manufactured: 23/06/1999..17/01/2003
Affected: 1956
VIN/Eng #: SK56V-100005..SK56V-300419
Vehicle: Mazda Bongo Brawny type KG-SK56M
Manufactured: 12/07/1999..08/01/2003
Affected: 472
VIN/Eng #: SK56M-100024..SK56M-300260
Vehicle: Mazda Bongo Brawny type KG-SK54T
Manufactured: 25/06/1999..24/08/2000
Affected: 97
VIN/Eng #: SK54T-100017..SK54T-100899
Vehicle: Mazda Bongo Brawny type KG-SK56T
Manufactured: 11/06/1999..24/08/2000
Affected: 130
VIN/Eng #: SK56T-100005..SK56T-101222
Vehicle: Mazda Bongo Brawny type KG-SK5HV
Manufactured: 23/06/1999..04/10/2002
Affected: 118
VIN/Eng #: SK5HV-100003..SK5HV-300002
Vehicle: Mazda Bongo Brawny type KG-SK5HM
Manufactured: 23/06/1999..14/01/2003
Affected: 82
VIN/Eng #: SK5HM-100006..SK5HM-300004
Vehicle: Mazda Titan type GE-SYE4T, TC-SYE4T
Manufactured: 21/08/2002..10/01/2003
Affected: 15
VIN/Eng #: SYE4T-200004..SYE4T-200180
Vehicle: Mazda Titan type GE-SYE6T, TC-SYE6T
Manufactured: 11/09/2000..17/01/2003
Affected: 690
VIN/Eng #: SYE6T-100012..SYE6T-200625
Vehicle: Mazda Titan type KG-SY54T
Manufactured: 12/09/2000..21/10/2002
Affected: 34
VIN/Eng #: SY54T-100008..SY54T-200073
Vehicle: Mazda Titan type KG-SY56T
Manufactured: 12/09/2000..24/12/2002
Affected: 264
VIN/Eng #: SY56T-100012..SY56T-200234
Vehicle: Mazda Titan type KG-SY56L
Manufactured: 25/09/2000..23/12/2002
Affected: 42
VIN/Eng #: SY56L-100017..SY56L-200127
Vehicle: Nissan Vanette type GC-SK82VN, GE-SK82VN, TC-SK82VN
Manufactured: 01/06/1999..17/01/2003
Affected: 17444
VIN/Eng #: SK82VN-100003..SK82VN-304002
Vehicle: Nissan Vanette type GC-SK82MN, GE-SK82MN, TC-SK82MN
Manufactured: 01/06/1999..17/01/2003
Affected: 1980
VIN/Eng #: SK82MN-100003..SK82MN-300628
Vehicle: Nissan Vanette type KF-SK22VN, KG-SK22VN, KJ-SK22VN
Manufactured: 07/06/1999..17/01/2003
Affected: 6475
VIN/Eng #: SK22VN-100005..SK22VN-301039
Vehicle: Nissan Vanette type KG-SK22MN
Manufactured: 05/07/1999..16/01/2003
Affected: 1362
VIN/Eng #: SK22MN-100004..SK22MN-300644
Vehicle: Nissan Vanette type GC-SK82TN, TC-SK82TN
Manufactured: 10/06/1999..17/01/2003
Affected: 2381
VIN/Eng #: SK82TN-100041..SK82TN-301603
Vehicle: Nissan Vanette type TC-SK82LN
Manufactured: 29/08/2002..17/01/2003
Affected: 31
VIN/Eng #: SK82LN-300021..SK82LN-300268
Vehicle: Nissan Vanette type KF-SK22TN, KJ-SK22TN
Manufactured: 10/06/1999..16/01/2003
Affected: 1039
VIN/Eng #: SK22TN-100016..SK22TN-300340
Vehicle: Nissan Vanette type KF-SK22LN, KG-SK22LN
Manufactured: 02/07/1999..07/01/2003
Affected: 103
VIN/Eng #: SK22LN-100057..SK22LN-300169
Vehicle: Mitsubishi Delica(van) type GC-SK82VM, TC-SK82VM
Manufactured: 13/10/1999..17/01/2003
Affected: 1231
VIN/Eng #: SK82VM-100003..SK82VM-300351
Vehicle: Mitsubishi Delica(van) type KF-SK22VM, KG-SK22VM, KJ-SK22VM
Manufactured: 12/10/1999..17/01/2003
Affected: 1105
VIN/Eng #: SK22VM-100001..SK22VM-300155
Vehicle: Mitsubishi Delica(van) type KG-SK22MM
Manufactured: 19/10/1999..17/01/2003
Affected: 370
VIN/Eng #: SK22MM-100005..SK22MM-300160
Vehicle: Mitsubishi Delica(cargo) type GE-SKE6VM, TC-SKE6VM
Manufactured: 03/11/1999..13/01/2003
Affected: 413
VIN/Eng #: SKE6VM-100006..SKE6VM-300069
Vehicle: Mitsubishi Delica(cargo) type KG-SK56VM
Manufactured: 19/10/1999..26/12/2002
Affected: 472
VIN/Eng #: SK56VM-100002..SK56VM-300034
Vehicle: Mitsubishi Delica(cargo) type KG-SK56MM
Manufactured: 28/10/1999..16/01/2003
Affected: 170
VIN/Eng #: SK56MM-100003..SK56MM-300038
Vehicle: Mitsubishi Delica(truck) type TC-SK82TM
Manufactured: 03/09/2002..16/01/2003
Affected: 36
VIN/Eng #: SK82TM-300016..SK82TM-300206
Vehicle: Mitsubishi Delica(truck) type KF-SK22TM, KJ-SK22TM
Manufactured: 12/10/1999..26/12/2002
Affected: 193
VIN/Eng #: SK22TM-100001..SK22TM-300115
Vehicle: Ford Japan Freda type GF-SGEWF
Manufactured: 02/09/1999..30/08/2001
Affected: 891
VIN/Eng #: SGEWF-400001..SGEWF-401346
Vehicle: Ford Japan Freda type KH-SGLWF
Manufactured: 03/11/1999..28/08/2000
Affected: 89
VIN/Eng #: SGLWF-400002..SGLWF-400090
Vehicle: Ford Japan Freda type KH-SGLRF
Manufactured: 03/11/1999..27/06/2001
Affected: 189
VIN/Eng #: SGLRF-400001..SGLRF-400210
Vehicle: Ford Japan Freda type GF-SGE3F
Manufactured: 02/09/1999..28/02/2001
Affected: 41
VIN/Eng #: SGE3F-300001..SGE3F-300042
Vehicle: Ford Japan Freda type GF-SG5WF
Manufactured: 03/09/1999..30/08/2001
Affected: 600
VIN/Eng #: SG5WF-400001..SG5WF-400728
Vehicle: Ford Japan Freda type KH-SGL3F
Manufactured: 04/11/1999..19/05/2000
Affected: 8
VIN/Eng #: SGL3F-400001..SGL3F-400008
Vehicle: Ford Japan Freda type KH-SGL5F
Manufactured: 04/11/1999..21/03/2001
Affected: 32
VIN/Eng #: SGL5F-400001..SGL5F-400033